ITM-CNC6 CNC Horizontal and Vertical Blade Foam Cutting Machine

Overview

In today’s fast-paced manufacturing environments, efficiency and precision are paramount. The ITM-CNC6 CNC Horizontal and Vertical Blade Foam Cutting Machine stands at the forefront of foam-cutting technology, offering unparalleled versatility and performance for businesses in a multitude of industries, including the automotive, furniture, packaging, and other related sectors. Engineered for both horizontal and vertical cutting tasks, this machine demonstrates how modern engineering can elevate manufacturing processes while maintaining high standards of quality.

Technical Specifications

• Foam Block Dimensions:
  • Length: 3000 mm.
  • Height: 1250 mm.
  • Width: 2200 mm.
• Work Table:
  • Design: Conveyor belt worktable for seamless loading and unloading.
• Power Requirements:
  • AC Power: 380V (3 phase, 4 wire).
  • Total Power: 12KW, ensuring robust functionality under sustained operations.
• Cutting Performance:
  • Cutting Precision: ±1 mm to ensure accuracy in even the most intricate shapes.
  • Blade Pressure: 6 Bar, providing effective cutting through diverse foam types.
  • Blade Travel Distance: 48 mm at 50 Hz, accommodating various cutting depths.
• Cutting Blade Data:
  • Blade Size (Horizontal): 2530 mm x 3 mm x 0.6 mm, optimized for larger foam blocks.
  • Blade Size (Vertical): 1570 mm x 3 mm x 0.6 mm, providing flexibility for different cutting orientations.
  • Oscillating Speed: 3000 oscillations/minute for swift and clean cuts.
• Maximum Cutting Speed: Depending on the material being cut, the maximum speed can reach up to 15 m/min, while the actual cutting speed operates between 3 to 8 m/min, reflecting a balance between speed and precision.

Operating Options

The ITM-CNC6 is designed with user-friendly features that enhance operational efficiency:

• Modulator: For effortless speed control and adjustment during operations.
• Automatic Programming Software: Simplifies the process of creating cutting patterns, drastically reducing design time and increasing productivity.
• Computer Console: Provides real-time monitoring and adjustments, making it easy to manage operations from a central interface.
• Absolute Value System: Ensures the accuracy of measurements, eliminating errors that can occur during setup or adjustments.
• Automatic Angle Adjustment: Facilitates precision cutting without the need for manual recalibration, allowing operators to focus on other production tasks.
• Independent Press Roller: Assures that foam blocks remain secure during the cutting process, preventing movement that could affect accuracy.

Design and Build Quality

The ITM-CNC6 is built with durability and longevity in mind. Its robust construction features high-quality materials that can withstand the rigors of constant operation. The machine is meticulously engineered to minimize downtime, allowing for quick troubleshooting and repairs. The conveyor belt worktable is designed for optimal flow, enabling operators to load and unload materials efficiently without obstructing the cutting area.

The innovative design minimizes vibration, ensuring that the cutting blade remains stable during operation. Subtle yet effective enhancements are integrated throughout the design, reducing wear and tear while maximizing output quality.

User Experience

Operating the ITM-CNC6 CNC Foam Cutting Machine is intuitive, reducing the learning curve associated with complex machinery. The included automatic programming software is not only user-friendly but also highly responsive, allowing operators of all skill levels to execute intricate cutting designs with confidence. The visual interface on the computer console provides clear guidance and feedback, enabling users to monitor progress and make adjustments as necessary.

Employees can work comfortably in a safe environment, as the machine has been designed with safety features that mitigate risks. Moreover, the ease of access to operational components, combined with built-in diagnostics, ensures that maintenance can be performed without extensive downtime.

Applications and Benefits

• Versatility in Application: The ITM-CNC6 is ideal for a wide range of applications, including packaging, custom furniture design, automotive padding, insulation products, and decorative arts. Its capability to handle both horizontal and vertical cuts enhances its utility across different sectors, allowing for the creation of unique shapes with precision.
• Increased Productivity: The combination of speed, efficiency, and precision enables businesses to meet customer demands more effectively. The automatic programming feature significantly reduces setup and production times, allowing manufacturers to scale their operations seamlessly.
• Cost-Effectiveness: Increased cutting speed coupled with reduced wastage means that the cost per unit can be decreased, positively impacting the overall profitability of operations.
• Quality Assurance: The ±1 mm cutting precision ensures that every piece produced meets stringent quality standards, reducing the likelihood of rejects and returns, and thus enhancing customer satisfaction.
• Adaptability: The ITM-CNC6 can accommodate various foam types and densities, making it an essential tool for manufacturers looking to diversify their product offerings.

Conclusion

In summary, the ITM-CNC6 CNC Horizontal and Vertical Blade Foam Cutting Machine is not just a piece of equipment; it represents a significant advancement in the field of foam cutting technology. With its state-of-the-art features, excellent build quality, operational efficiency, and versatility, this machine promises not only to boost production capabilities but also to enhance the quality of cut products significantly. For businesses invested in the foam industry, adapting the ITM-CNC6 translates to a step toward greater innovation and growth in an ever-competitive market. Experience the cutting-edge of foam manufacturing with the ITM-CNC6 and transform your production line today.