ITM-SA200 Automatic Spring Assembly Machine

Introduction

In the modern manufacturing landscape, efficiency and precision are key factors driving productivity. The ITM-SA200 Automatic Spring Assembly Machine epitomizes this ethos with its innovative design and advanced technology aimed at streamlining the production of Bonnell springs. Designed for manufacturing environments where quality and output are paramount, this machine combines quality engineering with user-friendly operation.

Key Features

1. High Production Capacity The ITM-SA200 is equipped to handle a production capacity of 80 sheets every 8 hours, translating to efficient material handling and quick turnaround. With a maximum width capacity of 2 meters, it’s optimized for large-scale production without compromising on quality or performance. The dimensions of 1800mm by 2000mm allow for versatile setups that accommodate various manufacturing processes seamlessly.

2. Versatile Spring Type Processing Tailored specifically for Bonnell springs, the ITM-SA200 showcases its capability to accommodate different wire gauges. The machine allows for helical wire gauges ranging from Φ1.3 to Φ1.5mm, with an optional footprint for Φ1.6mm. Additionally, the spring steel wire gauge can range between Φ1.8 and Φ2.4mm. This flexibility ensures that manufacturers can adapt the machine for various spring designs, enhancing production diversity.

3. Precision Engineering Engineered for precision, the ITM-SA200 features numerous jaw specifications to ensure optimal performance with different wire diameters. The machine includes a variety of jaw sizes: 68MM, 78MM, 88MM, 92MM, and 98MM jaws, enabling the assembly of springs with diameters ranging from Φ62-Φ95MM. This precision processing minimizes material wastage and enhances the consistency of product quality.

4. Adjustable Spring Height The ITM-SA200 is built to accommodate springs with heights ranging from 70-190mm with an optional adjustment capability for spring heights up to 210mm. This adjustment allows manufacturers to meet varying market demands and customer specifications effortlessly.

5. Compact and Robust Design Weighing in at 990 kilograms, the ITM-SA200 Automatic Spring Assembly Machine combines a robust build with a compact design, making it an ideal addition to any production floor. Its sturdy construction ensures longevity, even under constant operational pressures.

6. Energy Efficient Operation With a total power requirement of only 3KVA, the ITM-SA200 is designed with energy efficiency in mind. The machine operates effectively at a power requirement of 380V, 3 Phase, 50-60Hz, with alternative options ranging from 415V to 480V and even 220V. This lower power demand translates to cost savings on energy bills, making it a sustainable choice for manufacturers.

User-Friendly Interface

One of the standout features of the ITM-SA200 is its user-friendly control panel. Designed for ease of use, operators can quickly access and adjust settings. The intuitive interface allows for quick troubleshooting and adjustments on the fly, minimizing downtime and making the machine accessible to operators with varying skill levels.

Enhanced Safety Features

Safety is paramount in any manufacturing environment. The ITM-SA200 is equipped with various safety features, including emergency stop buttons, safety guards, and sensors that monitor the machine’s operational status. These built-in safety elements protect both the machine and its operators, ensuring a safer working environment.

Maintenance and Support

The ITM-SA200 is built with maintenance in mind. Regular upkeep is simplified with easy access to key components and clear guidance in the operation manual. Additionally, manufacturers can count on dedicated support for any operational queries or technical assistance needed, ensuring that production remains uninterrupted.

Applications

The versatility of the ITM-SA200 makes it ideal for a wide range of applications. It excels in industries such as:

• Furniture Manufacturing: Creating high-quality Bonnell springs for mattresses and upholstered furniture.
• Automotive Sector: Production of springs used in various automotive applications providing suspension solutions.
• Industrial Equipment: The assembly of springs for machinery and equipment, ensuring durability and performance in demanding situations.

This diversity makes the ITM-SA200 an invaluable asset in various production environments.

Conclusion

The ITM-SA200 Automatic Spring Assembly Machine is a powerful solution for manufacturers looking to optimize their spring production processes. Combining advanced technology, high production efficiency, and user-friendly operation, it stands as a testament to modern engineering in manufacturing. Whether you are ramping up production in an existing facility or entering the spring manufacturing market, the ITM-SA200 offers unmatched reliability and performance, ensuring your business meets its production goals efficiently and effectively.

Why Choose ITM-SA200?

Investing in the ITM-SA200 not only enhances your production capabilities but also positions your manufacturing processes at the forefront of the industry. Embrace the future of spring assembly with a machine designed for peak performance, efficiency, and adaptability. Whether you are producing Bonnell springs for mattresses or automotive applications, the ITM-SA200 is engineered to meet the demands of modern manufacturing with unparalleled quality and precision.

In a world where competitive edge is crucial, the ITM-SA200 Automatic Spring Assembly Machine equips your business with the tools necessary to thrive in the rapidly evolving market landscape. Join the ranks of forward-thinking manufacturers by integrating the ITM-SA200 into your operations today.