Comprehensive Overview of the CNC Bed-Type Milling Machine

The CNC Bed-Type Milling Machine is an indispensable tool for modern manufacturing, particularly in the machining of metals and other hard materials. Its robust construction, precision engineering, and advanced technology empower manufacturers to achieve a high degree of accuracy and efficiency in various applications. This product description combines technical specifications, features, and benefits to provide a thorough understanding of the machine and its potential impact on production processes.

1. Key Specifications

Model Variants: XK-W715 / XK-A7150

• Table Travel (X, Y, Z):
  • XK-W715: 1500 mm x 650 mm x 650 mm
  • XK-A7150: 1500 mm x 550 mm x 550 mm
• Table Size:
  • XK-W715: 2100 mm x 500 mm
  • XK-A7150: 2000 mm x 400 mm
• T-Slot Width (No. - Distance):
  • XK-W715: 20-24 mm – 100 mm
  • XK-A7150: 18-30 mm – 100 mm
• Max Table Load:
  • Both models can handle a maximum load of 2000 kg.
• Distance from Spindle Nose to Table Surface:
  • XK-W715: 0 mm - 650 mm
  • XK-A7150: 130 mm - 680 mm
• Feeding and Spindle Speed:
  • Cutting feed speed can range from 2.5 - 3000 mm/min to 2.5 - 2500 mm/min.
  • The spindle speed option varies from 35-1345 rpm for XK-W715 to 66-1440 rpm for XK-A7150.
• Motor Power:
  • Spindle motor power stands at 7.5 kW for XK-W715 and 6.5 kW for XK-A7150.
  • Feeding motor power is rated at 2.5 kW for XK-W715 and 3.8 kW for XK-A7150.
• Rapid Feed Speed Range:
  • Both models feature a rapid feed speed on the X, Y, and Z axes of 6000 mm/min.
• Positioning Accuracy:
  • Maintained at ±0.04 mm in X, Y, and Z for both models, ensuring high precision machining.
• Weight and Dimensions:
  • The overall machine weight stands at 7300 kg for XK-W715 and 5300 kg for XK-A7150.
  • Dimensions for XK-W715: 3650 mm x 2380 mm x 2750 mm; for XK-A7150: 3000 mm x 2600 mm x 2550 mm.

2. Design and Construction

The CNC Bed-Type Milling Machine features a robust construction characterized by:

• Bed-Type Design: This design provides excellent stability and rigidity, ideal for heavy cutting and ensuring precision during operation.
• High-Quality Materials: Manufactured from durable materials to withstand the rigors of machining while maintaining structural integrity over time.
• Easy Accessibility: Operators can easily access controls and components, allowing for efficient operation and maintenance.
• Ergonomic Control Panel: The integrated control panel features a user-friendly interface with clearly labeled controls. This ensures an intuitive operation for both seasoned machinists and new operators.

3. Advanced Technology Features

The incorporation of cutting-edge technology elevates the capabilities of the CNC Bed-Type Milling Machine, including:

• CNC Control System: The computer numerical control equips the machine with automation capabilities, greatly enhancing precision and reducing human error. The integration of advanced programming allows for complex geometric shapes to be machined with ease.
• Variable Speed Settings: The option to adjust spindle speeds dynamically allows operators to tailor the machine’s performance to specific materials and applications, optimizing cutting efficiency and extending tool life.
• Feed Rate Adjustability: Operators can set cutting feed speeds based on their machining requirements, thereby enhancing surface finish and material removal efficiency.
• Automatic Tool Change (Optional): For advanced setups, an automatic tool change feature may significantly enhance productivity by reducing downtime during tool swaps.

4. Applications

The CNC Bed-Type Milling Machine is versatile and suitable for a wide range of applications, including:

• Metalworking: Ideal for industries where precision machining of various metals is required, such as aerospace, automotive, and general manufacturing.
• Fabrication Shops: Essential for fabricating parts and components that require intricate detailing and accurate dimensions.
• Prototype Development: Perfect for prototyping parts that need rapid iterations and high precision.
• Maintenance and Repair: Useful in maintenance departments for creating replacement parts and fixtures.

5. Benefits of the CNC Bed-Type Milling Machine

Investing in a CNC Bed-Type Milling Machine offers numerous advantages, including:

• Enhanced Precision: CNC technology ensures repeatable and accurate machining, significantly reducing waste and material costs.
• Increased Productivity: Automation capabilities streamline manufacturing processes, leading to faster production cycles and output increases.
• Versatility: The ability to operate across various industries and applications makes it a valuable addition to any machine shop.
• Operator Safety: Enclosed working areas and modern controls reduce the chance of operator injury during machining operations.
• Reduced Labor Costs: Automation allows for minimal supervision during production processes, leading to lower labor expenses.

6. Maintenance and Support

Routine maintenance is critical for maximizing the lifespan and performance of the CNC Bed-Type Milling Machine. Standard maintenance practices include:

• Regular Lubrication: Ensuring that all moving parts are appropriately lubricated to minimize wear and tear.
• Calibration Checks: Periodic calibration to ensure accuracy and precision in operations.
• Software Updates: Keeping control software updated to take advantage of advancements and improvements for optimal performance.

Customers can rely on the manufacturer’s support for guidance on maintenance practices, troubleshooting, and spare parts availability.

7. Conclusion

The CNC Bed-Type Milling Machine represents a fusion of advanced engineering, precision, and versatility that meets the demands of modern manufacturing. With its robust construction, advanced technology, and multiple applications, it is set to enhance production capabilities and efficiency for any machining operation. By investing in this sophisticated tool, manufacturers can ensure greater accuracy, productivity, and long-term reliability, all while enjoying the benefits of cutting-edge technology that prepares them for the challenges of a competitive market.

Discover how the CNC Bed-Type Milling Machine can transform your operational capabilities and lead to increased profitability and success in your manufacturing endeavors.