Universal Milling and Drilling Machine: A Comprehensive Guide

Universal Milling and Drilling Machine: A Comprehensive Guide

Introduction

The Universal Milling and Drilling Machine is an essential piece of equipment for metalworking, designed to produce a broad range of mechanical components and precision parts. Ideal for both small and large workshops, this versatile machine is capable of executing tasks such as drilling, milling, tapping, and even contouring complex shapes, making it indispensable in a variety of industries, including automotive, aerospace, manufacturing, and engineering.

Key Features

The Universal Milling and Drilling Machine comes loaded with features that enhance its usability and efficiency:

  • Multi-Functionality: The machine can perform various operations including drilling, milling, and reaming, making it suitable for diverse applications.
  • Adjustable Speeds: The spindle speed can be adjusted to accommodate various materials and processes, ensuring optimal performance.
  • Precision Engineering: With high levels of accuracy, this machine guarantees precise handling of various tasks – from delicate drilling to heavy milling.
  • Robust Construction: Designed for durability, the structure of the machine is built to withstand the rigors of daily use in industrial settings.

Specifications Overview

Depending on the model, such as XZ6350B, XZ6350G, and others, the specifications might differ slightly. However, the following features are generally common across various variants:

Table Size and Travel

  • Table Size: Models like the XZ6350B offer a table size of 1120mm x 260mm, providing ample space for larger workpieces.
  • Table Travel: Depending on the model, the table travel can range from 600mm to 730mm, allowing operators to handle larger components effortlessly.

Drilling and Milling Capacity

  • Max. Drilling Load: Each variant supports different maximum drilling loads, with models accommodating loads up to 300kg.
  • Max. Drilling Diameter: Many machines can handle a drilling diameter suited for cast iron and steel, ranging from 20mm to 50mm.
  • Max. Vertical Milling Diameter: Precision milling can be achieved with a maximum diameter of up to 32mm.

Spindle Features

  • Spindle Speed Range: Depending on the model, spindle speed ranges can vary; for example, 90-2000 revolutions per minute (rpm) for standard operations and up to 3000 rpm for more advanced industrial tasks.
  • Spindle Motor Power: Models feature spindle motor power ranging from 0.85kW to 2.2kW, optimized for high-performance applications.

Usability and Operation

The machine operates with user-friendly controls, making it accessible even for operators who are new to milling and drilling techniques. Key operational aspects include:

  • Electric Control Panel: Most models include an electric control panel with digital displays for ease of use.
  • Manual and Automatic Feed Settings: Users can choose between manual operations for precision tasks or automatic feeding for larger production runs.
  • Safety Features: Equipped with various safety mechanisms, including emergency stop buttons and protective covers, ensuring a safe working environment.

Applications

The Universal Milling and Drilling Machine is versatile, making it ideal for numerous applications:

  • Manufacturing Parts: Widely used in the manufacture of components such as brackets, chassis, and flanges.
  • Tool and Die Work: Essential in creating tools, dies, and molds that are used in more advanced manufacturing processes.
  • Prototype Development: Ideal for quick prototyping, allowing engineers to produce samples and test designs before mass production.

Maintenance and Support

To ensure longevity and optimal performance of the Universal Milling and Drilling Machine, regular maintenance is encouraged. Key maintenance tips include:

  • Regular Lubrication: Keep all moving parts lubricated to prevent wear and ensure smooth operation.
  • Periodic Cleaning: Clean the machine regularly to remove metal shavings, dust, and other debris that may accumulate during operation.
  • Check Alignment: Regularly check and adjust the alignment of the spindle and table to maintain precision.

Conclusion

The Universal Milling and Drilling Machine serves as a vital asset in machining processes across various industries. Its robust build, combined with versatile functionality and precision capabilities, positions it as a must-have for any serious workshop. Investing in this machinery guarantees enhanced productivity and workflow efficiency, making any fabrication project seamless and professional.

Technical Specifications of Various Models

Parameter Units XZ5150
Table size mm 1220 × 360
Table travel mm 600 × 360
Spindle taper mm ISO40
Distance from spindle nose to table surface mm 120–620
Max. drilling diameter mm 50
Max. end milling width mm 125
Max. vertical milling diameter mm 32
Spindle speed range rpm 94–2256 (16)
Automatic spindle feed speed mm/rev 0.1, 0.15, 0.3
Overall dimension mm 1730 × 1730 × 2300
Spindle motor power kW 1.5/2.4
Machine weight kg 1750

Parameter Specification(X6432)
Table size 1320 × 320 mm
Table travel 1000 × 300 mm (manual)
Number/Width/Distance of T-slot 5–14–63 mm
Max. table load 300 kg
Spindle taper ISO40
Distance between spindle axis and table surface 0–420 mm
Distance between spindle axis and ram surface 180–600 mm
Spindle speed range (steps) 45–1660 rpm (V), 40–1300 rpm (H)
Table power feed speed range in longitudinal 20–360 mm/min (X/Y 8 steps), 422 mm/min (Z)
Ram travel 360°
Spindle motor power 3 kW (V/H)
Overall dimension (L × W × H) 2020 × 1710 × 1994 mm
Machine weight 2100 kg

Parameter Units Specification(XW5032C)
Table size mm 1320 × 320
Table travel mm 1000 × 300 (manual)
Number/Width/Distance of T-slot mm 5–14–63
Max. table load kg 300
Spindle taper ISO50
Distance from spindle nose to table surface mm 35–435
Distance from spindle axis to vertical guideway mm 360
Spindle speed range rpm 58–1710
Spindle motor power kW 4
Spindle travel mm 70
Overall dimension (L × W × H) mm 2020 × 1820 × 1880
Machine weight kg 2300

Parameter Units X6336A X6336
Table size (L×W) mm 1650 × 360 1650 × 360
Number/Width/Distance of T-slot mm 3-14-95 3-14-95
Max. table load kg 300 300
Table travel mm 1300/320 1300/300/420
Spindle taper ISO40 (V)/ISO40 (H) ISO40 (V)/ISO50 (H)
Spindle speed rpm 58-3000 (V)/58-1800 (H) 58-3000/10 Steps (V) 58-1800/12 Steps (H)
Quill travel mm 150 150
Motor power kW 5.5 (V/H) 3.7 (V)/4.0 (H)
Servo motor torque N·m 11.5 -
Overall size (L×W×H) mm 2070 × 1930 × 2250 1890 × 1920 × 2330
Net weight kg 2800 2200

Parameter XQ6226B XQ6226A
Table size 1120 × 260 mm 1120 × 260 mm
Table travel 600 × 270 mm 600 × 270 mm
Ram travel 60–550 mm 60–550 mm
Max. table load 250 kg 250 kg
Spindle taper ISO40 ISO40
Distance from spindle nose to table surface 80–480 mm 80–480 mm
Max. end milling width 125 mm 125 mm
Max. vertical milling diameter 25 mm 25 mm
Spindle speed range 45–1660 rpm 45–1660 rpm
Swivel angle of swivel head 360° 360°
Overall dimension (L×W×H) 1655 × 1500 × 1730 mm 1655 × 1500 × 1730 mm
Spindle motor power 2.2 kW 2.2 kW
Machine weight 1480 kg 1400 kg

Parameter Units XW6032B XW6136
Table size (L×W) mm 1320 × 320 1650 × 360
Table travel mm 1000 × 300 (manual) 1000 × 300
Number/Width/Distance of T-slot mm 5–14–63 3–14–95
Spindle taper - ISO50 (H)/ISO40 (V) ISO50 (H)/ISO40 (V)
Distance from spindle axis to table surface mm 0–400 0–400
Distance between spindle axis and boom mm 175 175
Spindle speed range rpm 58–1800 58–1800 (12 steps)
Spindle motor power kW 4 4
Overall dimension (L×W×H) mm 2070 × 2020 × 1850 2100 × 2550 × 2100
Machine weight kg 2200 2300

Parameter X6328B X6332Z
Table size (L×W) 1120 × 260 mm 1320 × 320 mm
Table travel 600 × 270 × 300 mm 1000 × 300 mm
Number/Width/Distance of T-slot 3–14–63 mm 5–14–63 mm
Max. table load 250 kg 300 kg
Distance from spindle nose to table surface 100–400 mm 180–580 mm
Distance from spindle axis to column surface 50–550 mm 200–780 mm
Spindle travel 127 mm 120 mm
Spindle taper (V/H) ISO40 ISO40
Spindle speed range 65–4510 rpm (V) 38–1310 rpm (H) 90–2000 rpm (V) 38–1310 rpm (H)
Spindle motor power 2.2 kW 2.2 kW
Overall dimension (L×W×H) 1710 × 1480 × 2100 mm 1710 × 1720 × 2330 mm
Machine weight 1350 kg 2000 kg

Parameter XZ6326B XZ6350ZS
Table size (L×W) 1120 × 260 mm 1270 × 320 mm
Table travel 600 × 270 mm 730 × 270 mm
Max. table load 200 kg 300 kg
Max. drilling diameter ♦ 30 mm (cast iron, manual) ♦ 20 mm (steel, manual) ♦ 50 mm (cast iron, manual) ♦ 35 mm (steel, manual)
Distance from spindle nose to table surface 115–430 mm 120–500 mm
Spindle travel 120 mm 120 mm
Max. end milling width 125 mm 125 mm
Spindle speed range 67–2010 rpm (V) 40–1300 rpm (H) 90–2000 rpm (V) 60–1350 rpm (H)
Spindle motor power 1.5/2.2/2.2 kW 2.2 kW
Overall dimension (L×W×H) 1580 × 1450 × 2150 mm 1680 × 1640 × 2200 mm
Machine weight 1350 kg 1650 kg

Parameter XZ7550CW XZ500C
Table size (L×W) 800 × 240 mm 800 × 240 mm
Table travel 400 × 200 mm 400 × 215 mm
Max. drilling diameter 30 mm 30 mm
Distance from spindle nose to table surface 70–420 mm 50–410 mm
Max. vertical milling diameter 25 mm 25 mm
Spindle travel 120 mm 120 mm
Max. end milling width 100 mm 100 mm
Spindle speed range 115–1750 rpm 115–1750 rpm
Spindle motor power 0.85/1.5 kW (V) 1.5 kW (H) 0.85/1.5 kW
Overall dimension (L×W×H) 1290 × 1140 × 2100 mm 1270 × 950 × 1800 mm
Machine weight 800 kg 500 kg

Parameter XZ6350ZB XZ6350G XZ6350B
Table size (L×W) 1120 × 260 mm 1120 × 260 mm 1120 × 260 mm
Table travel 600 × 270 mm 600 × 300 mm 600 × 270 mm
Max. drilling load 200 kg 200 kg 200 kg
Max. drilling diameter ♦ 30 mm (cast iron, manual) ♦ 20 mm (steel, manual) ♦ 30 mm (cast iron, manual) ♦ 20 mm (steel, manual) ♦ 30 mm (cast iron, manual) ♦ 20 mm (steel, manual)
Distance from spindle nose to table surface 100–400 mm 100–400 mm 100–400 mm
Spindle travel 120 mm 120 mm 120 mm
Max. vertical milling diameter 25 mm 25 mm 25 mm
Max. end milling width - 100 mm 100 mm
Spindle speed range 90–2000 rpm (V) 40–1300 rpm (H) 115–1750 rpm (V) 40–1300 rpm (H) 115–1750 rpm (V) 40–1300 rpm (H)
Spindle motor power 2.2 kW 0.85/1.5 kW (V) 2.2 kW (H) 0.85/1.5 kW (V) 2.2 kW (H)
Overall dimension (L×W×H) 1520 × 1290 × 2150 mm 1580 × 1330 × 2250 mm 1655 × 1450 × 2150 mm
Machine weight 1400 kg 1350 kg 1500 kg

These specifications serve as a guide to help prospective buyers assess the best model that suits their operational needs and budgets. Thus, the Universal Milling and Drilling Machine remains a cornerstone of contemporary manufacturing and machining processes.